Vibrating modular screen cleaners for cleaning all agricultural crops from impurities
Modular cleaning JCM VibroMax with aspiration for cleaning and sorting all agricultural crops from impurities
- Vibrating modular sieve cleaners for cleaning all agricultural crops from impurities.
- The cleaning and aspiration channel can be supplemented with other modules.
- High-performance cleaning and high-quality sorting with woven screens with powerful aspiration.
- By selecting modules, you can configure the purifier to your needs.
- The sieves are cleaned with the help of constantly moving rubber balls.
- Processing capacity up to 300 t/h<
What Sets the JK Machinery JCM VibroMax Apart
Modular design
The JCM VibroMax features a modular design that allows the screening unit to be configured to meet specific needs. A selection of inlet and outlet suction modules, various screen boxes, and additional equipment make it possible to adapt the unit for both primary cleaning and precise sorting of grains and seeds.
High performance for continuous operation
The JCM VibroMax is designed for intensive and continuous operation. Depending on the model selected, throughput can reach up to 300 metric tons per hour, making this cleaner ideal for large farms, grain storage facilities, and processing plants where high throughput is essential.
Precise cleaning using screens and suction
The cleaning machine sorts grains and seeds based on particle size and aerodynamic properties. Vibrating screens, combined with an adjustable suction system, effectively remove coarse, fine, and light impurities, while an integrated permanent magnet captures ferromagnetic particles. This ensures high quality of the cleaned product.
Easy maintenance
The screens are automatically cleaned by moving rubber balls, ensuring consistent cleaning efficiency. A single operator can quickly replace the screens, and the compact design, low energy consumption, and simple maintenance help reduce operating costs and downtime.
JCM VibroMax cleaners are tested for cleaning any seeds and are designed for use in areas where high productivity and continuous operation are required. The product being cleaned is sorted according to the size of the individual particles entering the separator (sieve separation) and according to different aerodynamic properties (air cleaning). JCM cleaners are designed for use in areas where high productivity and continuous operation are required.
Cleaning takes place through sieves, which are constantly cleaned by rubber balls. Vibration is generated by two vibration motors. The cleaned product is sorted into three fractions: coarse impurities (not passing through the upper sieve), the main flow – the cleaned product and fine impurities (passing through the lower sieve). The cleaning efficiency is achieved up to 98%.
The aspiration channel separates fine impurities (dust, chaff, etc.). The adjustable aspiration channel wall allows you to set the optimal air channel. The integrated separator with fan and air recirculation reduce power requirements. The built-in permanent magnet captures iron-containing impurities. The closed housing design and constant air recirculation direct the dust to specially designated areas. The cleaning process takes place without dust being released into the environment. The cleaning and aspiration channel can be supplemented with other modules. For feed to the cleaning aspiration, a suction device can be added. P1 module: JAC – aspiration chamber for primary cleaning without rotary feeder. Or P2 module: FOR HIM – aspiration chamber for primary cleaning with rotary feeder. For some models, optional P3 module: JAN – aspiration chamber for primary cleaning with rotary feeder and settling chamber. Standard cleaning aspiration module A2: JAB – aspiration chamber with adjustable channel. This module can be replaced with a module A3: UAE – aspiration chamber with adjustable channel and sedimentation chamber.
Usage
Cleaning principle
Cleaning process
JCM 10122.C1P0A2 cleaning configuration JCM 10122 – capacity (primary treatment) – 60 t/h. JCM 10222.C1P0A2 cleaning configuration JCM 10222 – Capacity (primary treatment) – 100 t/h. JCM 10222.C1P2A3 cleaning configuration JCM 10222 – Capacity (primary treatment) – 100 t/h. JCM 15223.C1P3A3 cleaning configuration JCM 15223 – capacity (primary treatment) – 200 t/h.
Modular cleaning JCM VibroMax
C1 – outlet box, removal of impurities
P0 – aspiration during feeding – air is sucked in
A2 – JAB outlet aspiration – aspiration chamber with an adjustable channel
C1 – outlet box, removal of impurities
P0 – aspiration during feeding – air is sucked in
A2 – JAB outlet aspiration – aspiration chamber with an adjustable channel
C1 – outlet box, removal of impurities.
P2 – JAM feed aspiration – an aspiration chamber for primary cleaning with a rotary feeder.
A3 – Outlet aspiration JAE – an aspiration chamber with an adjustable channel and a settling chamber.
C1 – outlet box, removal of impurities.
P3 – JAN feed aspiration – an aspiration chamber for primary cleaning with a rotary feeder and a settling chamber.
A3 – Outlet aspiration JAE – an aspiration chamber with an adjustable channel and a settling chamber.
Examples of VibroMax cleaning configurations
Aspiration options for feeding into the cleaning chamber
Sieve options
Exit after cleaning sieves
Exit aspiration options
| JCM 08122 | JCM 08123 | JCM 10122 | JCM 10123 | JCM 10222 | JCM 10223 | JCM 16224 | JCM 08133 | JCM 10133 | JCM 10143 | JCM 10413 | |
|---|---|---|---|---|---|---|---|---|---|---|---|
| Capacity (pre-treatment), t/h | 20 | 30 | 50 | 60 | 80 | 100 | 200 | - | - | - | - |
| Capacity (industrial cleaning), t/h | 12 | 18 | 25 | 40 | 50 | 80 | 100 | - | - | - | - |
| Productivity (high-quality cleaning), t/h | 6 | 9 | 12 | 18 | 25 | 35 | 50 | 6 | 8 | 10 | 50 |
| Total sieve area, m2 | 1,9 | 2,8 | 3,4 | 5,1 | 6,7 | 10,1 | 15,1 | 4,3 | 7,6 | 10,1 | 10,1 |
| Length, mm | 2 220 | 2 860 | 2 800 | 3 650 | 3 100 | 3 920 | 4 740 | 2 950 | 3 870 | 3 470 | 3 940 |
| Width, mm | 1 320 | 1 320 | 1 650 | 1 650 | 1 650 | 1 650 | 2 650 | 1 350 | 1 650 | 1 650 | 1 650 |
| Height, mm | 1 460 | 1 610 | 1 735 | 1 860 | 2 240 | 2 390 | 3 830 | 1 770 | 2 060 | 2 390 | 2 390 |
| Weight, kg | 620 | 680 | 950 | 1 070 | 1 270 | 1 520 | 2 700 | 800 | 1 360 | 1 550 | 1 210 |
The Czech company JK Machinery, Ltd. is a well-known manufacturer both in the Czech Republic and on the international market. The company produces equipment for agriculture, the food industry, the chemical industry and the energy sector.
One of the areas of activity of this company is the production of vibrating grain cleaners for cleaning and sorting both large and small grains and seeds. The range of agricultural crop cleaning equipment produced will suit everything from small and medium-sized farms to large farms requiring high capacity.
An experienced team of employees will offer the best solutions for the implementation of client projects, taking into account even the most individual needs.
